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An introduction to sheet metal forming

Sheet metal forming is a manufacturing process for reshaping raw metal into precise, functional parts without removing material.

What is sheet metal forming?

Instead of cutting away metal as machining processes do, sheet metal forming uses mechanical forces or heat to deform the metal plastically, changing its shape while maintaining its strength and integrity, reducing waste and improving cost efficiency. It is a highly specialised skill, provided by experts such as //dkmsheetmetal.co.uk, whose services are in demand across sectors including consumer goods, aerospace, medical, transport, utilities and even the food industry.

Its role in sheet metal fabrication

The origins of sheet metal forming can be traced back thousands of years. Today it plays a fundamental role in the production process of sheet metal fabrication. It involves bending, stretching, pressing, and other techniques that transform sheet metal into everything from automotive body panels to kitchen sinks. It relies on the plastic deformation of metals like steel, aluminium and copper, enabling the creation of lightweight yet durable components essential in a wide range of industries.

Methods of sheet metal forming

Sheet metal forming can be performed as hot forming, where metal is shaped above its recrystallisation temperature to improve ductility and reduce strain hardening, or cold forming, carried out at or near room temperature for better surface finish and strength. Common techniques include bending with press brakes, stamping, deep drawing, extrusion and laser cutting.

Manufacturers choose the approach that suits the material, part complexity and production volume, resulting in the precise creation of strong metal parts ideal for he finished product.

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